From a chap who’s repaired his Athlet using my video.
Just a thank you. I went looking for a solution to the intermittent cut-out on my Bosch Athlet and found your solution. It took all of about 2 minutes once I’d found a suitable length screw and works perfectly. Like it was designed that way.
In your video you thought maybe the handle was removable to allow the attachment of some accessory. It isn’t. It’s just a way of making the box smaller for shipping.
Which means if Bosch put the hole in, and supplied a screw, it would be a much better product. (But of course, then they could sell it as no assembly required:)
But seriously, thank you. I love the Athlet, but that bloody intermittent cutting-out was really beginning to bug me. If I’m ever in Worthing I’ll buy you a pint.
I quite like the idea of this vacuum cleaner in that it’s lightweight, easy to use, highly portable and easy to maintain. All things that make a great product.
The particular vacuum cleaner came in to the workshop, just outside of its warranty period and had been looked after well. However, it had developed a nasty intermittent cutting-out problem when in use. I also noticed that the charger’s flex had also cracked near the wall plug, making it dangerous while charging.
First things first and it was off with the rollers and filters to clean any obstructions that might make a device like this overheat. Nothing obvious there, but all items cleaned and washed as a precaution to allow the roller to move freely and the vacuum to breathe easily.
Closer inspection of the handle area revealed a weakness in the design which had meant that the quick-release mechanism had caused an electrical connection to degrade, causing the cutting out.
The only remedy was to address the handle’s weak point with a mechanical fix and make good the electrical contact.
I hope Bosch take note and make an improvement in this area on an otherwise nicely engineered item.
I also did a small repair to the damaged flex on the charger.
Cost of a new vacuum cleaner, circa £250. Cost of screw… less than 50p (without my time of course!)
An old Bosch battery charger gets a new lease of life.
These chargers often lead a hard life, working in dusty, hot and noisy conditions, so I guess many of these fail in time.
This Bosch unit is fairly common among Bosch DIY drill sets and this one had died catastrophically. With the power applied, this one refused to give the slightest charge to a drill battery, once plugged in.
After some basic testing, I decided to change four components which would have caused the other to fail in a ‘domino effect’. The cost of the replacement parts was just shy of £10, but definitely worth saving since second-hand units seemed to be changing hands for £40 on eBay, with their condition largely unknown. The parts (two resistors, MOSFET transistor and diode/ transistor) were readily available online.
I recorded a short video to help others who might have a similar problem with theirs…
I occasionally volunteer at Repair Café and similar events in Sussex and surrounding area
I love repairing things and hate throwing things away that can be saved. There’s far too much waste in the world. Many things that can sometimes appear unrepairable, are indeed repairable, with a little tinkering.
I want to encourage people who doubt their own ability to repair their things, to give repair a go. After all, if ‘that thing’ isn’t working, grab a screwdriver, take it apart and investigate. What have you got to lose?
I’ve been tinkering with bikes, cars, coffee machines, toys and vacuum cleaners and pretty much anything that can be dismantled since I could hold a screwdriver. I’ve worked for BT as a senior engineer and I’ve studied design, business and electronics.
Enjoy the repair diary of a tinkerer. I hope it gives you a nudge to repair your broken thing. If you can’t, I might be able to help.