Inside the Real Repair Shop 6

If it looks like it might come in handy, then it probably will…

Rubber bands, toothbrushes and cat food

This time in the workshop, I thought I’d give you a behind the scenes glimpse into just some of my repair world, by sharing some of the shed-tastic-things that I do regularly to save things from the dump.

Before we start and without meaning to sound pompous, repair is sometimes a bit of an art.  When manufacturers no longer make something, or the part you need never existed in the first place, it can sometimes mean getting creative in order to make something function again.  This takes time of course and can even lead nowhere, but it ain’t half-satisfying when it all works out.  Google a problem and there’ll be a link, video or picture explaining an appliances’ issue and maybe a quick-hack repair (if you’re lucky), but it’s often the humble tricks of the trade, which breathe new life back into something. 

Hanging on to ‘useful’ repair nick-nacks also requires almost concerning levels of organisation, which can mean more expense on things like containers and storage. I’m allergic to more cost.  But by using ‘free’ packaging that comes with many everyday consumables, one can save cash by repurposing. Still with me, thought so.

As you might have guessed by now, I dislike waste immensely and will always do my best to avoid it.  So, here is my random, if not weird, top five cash-saving, waste-busting, possibly ingenious ideas even, that might just serve you well too.  And remember, if you don’t use any of the following suggestions for repair, there’s nothing like doing a bit of junk modelling to pass the time on a cold winters’ night.

Five – old toothbrushes

We all (hopefully) use them, but I fear that far too many only hang around in bathrooms. So, stop throwing them in the dustbin, when it’s time for replacement.  Why?  Well, where do I start, quite frankly.  Dirt and corrosion are the curse of many a broken lamp, bike and dust sucker. Toothbrushes make excellent cleaning tools by using the brush in small crevices, on bike chains, on electrical switches, or on vacuum cleaners.  I could go on.  Cut the brush bit off, and you have an excellent scraper, again, ideal for cleaning. Toothbrushes are usually made from high-grade plastics and have excellent properties. Many a time have I fashioned a plastic part from an old toothbrush handle.

It’s not just me finding new life in old toothbrushes. My good friends and fixing supremos, Danny and Karen Ellis (aka @menditaussie) in Oz, have also come up with some very useful re-purposing ideas. See video below. Give them a follow.

FixItWorkshop, Worthing, January 2022 – Featuring MendItAussie’s handiwork, with kind permission.
FixItWorkshop, Worthing, January 2022, Don’t forget your toothbrush.

Four – torn washing-up gloves

Stop sniggering at the back, old rubber gloves (the Marigold type) can be re-purposed for many useful things, where elasticity and waterproofness are two qualities needed.  I favour making rubber bands from them.  Yes, you heard correctly. The next time your favourite flowery rubber gloves spring a leak, why not cut the arm bit down into slices, and you have a healthy supply of rubber bands. I use rubber bands to neatly store appliance flexes, before customer hand-over, it’s just more professional. Neat eh?

FixItWorkshop, Worthing, January 2022, making rubber bands from old rubber gloves.

Three – take away pots and lids

Endless possibilities for these!  The plastic ones make excellent batch cooking meal containers for the freezer as many will know, but what you might not have considered is that plastic lids also make a really good base to cut out small plastic templates, brackets and covers for all sorts of small repair jobs.  Low-tech it may seem, but I’ve lost count of the times that I’ve made pretty decent replacement parts from old pots this way.  I’ve even made lamp shade brackets from shampoo bottles and cosmetic pots, which tend to be a bit thicker and can be used when a superior finish or strength is required.

Two – empty coffee tins

We’re all coffee aficionados these days, and manufacturers have responded to the market’s expertise and perhaps snobbiness with some very funky packaging. I love funky packaging and really enjoy the artwork and logos manufacturers have now put on these colourful tins.  They’re far to good to go in your recycling bin and can easily be rinsed out to make a handy storage container for all of those useful shed-trinkets. Many lids from Kenco and some of the supermarket-own coffee tins also fit regular tins of baked beans, tomatoes and cat food too, so save those lids to preserve a half-consumed tin of moggy grub. Waste packaging like this can even be educational! Coffee tins make excellent old-school string telephones for kids, teaching them how sound can be transmitted.  Cool eh?

One – a drinks can

Hopefully you’re not disappointed by the number one slot. I have been known to walk the streets in search of an old beer can if I have non in stock, for a repair, they’re that good! They’re usually made from aluminum, so won’t rust, are strong, abundant and effectively free. 

Using a pair of scissors or sharp knife, spacers (shims) and washers can easily be fabricated on your kitchen table, but do take care as the metal edges are always sharp. I’ve often used a can in this way to make a scooter steer correctly or a lawn mower switch on again. Material is sometimes lost as moving parts wear.  Sounds familiar right?  Sometimes, a small trimming of can metal, in the right spot on a broken item, is all you need to make the difference between bin or box fresh.

FixItWorkshop, Worthing, January 2022, old tins can come on handy when repairing things like scooters.

Just remember: Cutting things out involved knives, scalpels and scissors and any sharp implement that might come to mind. Once the item you need is cut out, that might be sharp too. So, take care and take your time.

Gaggia Espresso Machine with a nasty blockage

A Gaggia Espresso machine gets a rebuild.

Home coffee machines are very cool.  Home espresso machines are even better as they’re the closest you can get to a coffee shop brew, in my opinion.  Due to heat, water and coffee mixing up on a regular basis, they need ownership with care for long life.

IMG_9039
FixItWorkshop, Worthing, May’19, Gaggia Espresso Machine.

Top tips for longer coffee machine life:

  • Use filtered water, especially if you live in a hard water area
  • Clean the tank regularly
  • Keep all rubber seals, especially those around the main coffee making area, clean with a damp cloth

Someone got in touch with a machine that was a few years old, but had once made a lovely cup of coffee.  The owner had used it daily but recently it had begun to leak and not perform at its best.  The machine had also been to a UK repair specialist, but sadly, they couldn’t solve the problems.  I always test appliances when they arrive to confirm the fault and as expected, water came out of places it wasn’t supposed to.

I’ve worked on a few of these machines, so I know the drill.  Remove the lid, make a note of the wiring connectors, the pipes and remove the bolts holding the main boiler in place.  I also ordered a service kit (new seals) for a reasonable £7.99.

The main boiler separates into two halves which reveals the main boiler chamber and exit for hot water.

This boiler was in poor condition and years of corrosion and scale had built up and was probably blocking the main group head, the bit where you attach the group handle/ filter bit to make coffee.

Time for more dismantling.  The group head is held in position with a couple of screws, but years of corrosion had taken their toll and this head was going nowhere.  Great care was needed as the soft metal is easily damaged.

Thinking about this a bit more, I decided to cut a screw thread into one of the water holes in the head and use a bolt to lever the group head apart.  It worked.  Once off the head revealed loads of debris and scale.

The next job was to give all parts a thorough clean, re-faced with wet and dry paper as needed and use new seals as part of the reassembly.

Once back together, the boiler was reinstalled and reconnected.  After a few blasts of fresh water through the machine, it was ready to make its first proper brew.

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Cost of replacement:  £100-300.  Cost of repair:  £7.99, my time, one tin of elbow grease, one cup of coffee and a ginger nut.

 

 

fixitworkshop.co.uk repair service and blog

The diary of a tinkerer: Stories, advice, tips and sometimes the odd failure to inspire your own repair.

The diary of a tinkerer: Stories, advice, tips and sometimes the odd failure to inspire your own repair.

Matt and a few food mixers
  • I write about things I fix and even those I can’t
  • I offer a repair service for a small fee
  • I occasionally volunteer at Repair Café and similar events in Sussex and surrounding area

The tinkerer at FixItWorkshop.co.uk is Matt Marchant

I love repairing things and hate throwing things away that can be saved. There’s far too much waste in the world.  Many things that can sometimes appear unrepairable, are indeed repairable, with a little tinkering. I want to encourage people who doubt their own ability to repair their things, to give repair a go.  After all, if ‘that thing’ isn’t working, grab a screwdriver, take it apart and investigate.  What have you got to lose? I’ve been tinkering with bikes, cars, coffee machines, toys and vacuum cleaners and pretty much anything that can be dismantled since I could hold a screwdriver.  I’ve worked for BT as a senior engineer, and I’ve studied design, business and electronics. Enjoy the repair diary of a tinkerer.  I hope it gives you a nudge to repair your broken thing.  If you can’t, I might be able to help.

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